
- Qingqingquan
- Shandong
- 20 days
- 300 units per month
Professional RO systems for steam generation. <1 ppm TDS output, 99% silica removal, 35% energy savings. Prevent boiler scale and corrosion. Download technical specifications.
Industrial Boiler Feed Water Purification Systems
Why Pure Water is Critical for Steam Generation
✔ Prevents scale formation - Removes 99% of scale-forming minerals
✔ Reduces maintenance costs - Eliminates 80% of boiler maintenance issues
✔ Improves energy efficiency - Clean heat transfer surfaces save 15-20% fuel
✔ Extends equipment life - Prevents corrosion and tube failures
Industry Fact: 90% of steam generator failures are caused by poor water quality
3 System Configurations for Steam Applications
1. Standard Industrial Systems (2-10 m³/h)
For: Small to medium steam boilers, food processing plants
Output Quality: <5 ppm TDS, <1 ppm silica
Features:
• Dual multimedia filtration
• Automatic softener backup
• Continuous conductivity monitoring
2. High-Pressure Systems (10-50 m³/h)
For: Power generation, large industrial boilers
Output Quality: <1 ppm TDS, <0.5 ppm silica
Features:
• Double-pass RO technology
• Deaeration system integration
• Redundant pumping systems
3. Pharmaceutical Grade Systems (5-20 m³/h)
For: Clean steam generators, USP pure steam
Output Quality: <0.1 μS/cm, TOC <500 ppb
Features:
• 316L stainless steel construction
• Hot water sanitizable
• USP <645> compliant
Technical Specifications
Parameter | Specification |
---|---|
Feed Water TDS | <1000 ppm |
Product Water TDS | <1 ppm |
Silica Removal | >99% |
System Recovery | 75-85% |
5 Critical Advantages for Steam Applications
✔ Zero hardness guarantee - Protects against scale formation
✔ Automated chemical dosing - Precise antiscalant and pH control
✔ Energy recovery system - Reduces operating costs by 35%
✔ Remote monitoring - Real-time water quality and system performance
✔ Membrane warranty - Industry's longest protection
Case Study: Textile plant reduced boiler maintenance by 70% after installing our RO system
Steam-Specific Water Treatment Process
1. Advanced Pretreatment
• Iron removal: Oxidation and filtration for iron <0.1 ppm
• Silica reduction: Specialized media for silica <3 ppm
• Chlorine removal: Catalytic carbon for chlorine <0.01 ppm
2. Reverse Osmosis Core
• Low-pressure membranes: 1.0 MPa operating pressure
• Double-pass configuration: Second pass for final polishing
• Automatic flush system: Membrane protection during shutdown
3. Post-Treatment Protection
• Decarbonation: CO2 removal for pH stability
• Polishing mixed bed: Final ion exchange for ultra-pure water
• Oxygen control: Deaeration and oxygen scavenging
Water Quality Standards for Steam Generation
Parameter | Industrial Boilers | High-Pressure Boilers | Pure Steam |
---|---|---|---|
TDS | <1 ppm | <0.1 ppm | <0.1 ppm |
Silica | <1 ppm | <0.05 ppm | <0.01 ppm |
Hardness | 0 ppm | 0 ppm | 0 ppm |
Oxygen | <0.1 ppm | <0.005 ppm | <0.005 ppm |
Maintenance Protocol
✅ Daily: Conductivity and pressure monitoring
✅ Weekly: SDI testing and chemical dosing calibration
✅ Monthly: Membrane performance normalization
✅ Quarterly: Full chemical cleaning and inspection
✅ Annually: Comprehensive system overhaul
Pro Tip: Maintain feed water temperature <30°C for optimal membrane performance
Economic Benefits
Cost Factor | Without RO System | With RO System | Savings |
---|---|---|---|
Chemical Treatment | $15,000/year | $3,000/year | 80% |
Fuel Consumption | $180,000/year | $150,000/year | 17% |
Maintenance Costs | $25,000/year | $5,000/year | 80% |
Total Annual | $220,000 | $158,000 | 28% |
Applications
1. Power Generation
• High-pressure boiler feedwater
• Turbine cooling water
• Flue gas desulfurization
2. Industrial Processing
• Food and beverage processing
• Textile manufacturing
• Chemical production
3. Healthcare Facilities
• Sterile processing departments
• Clean steam generation
• Humidification systems
4. Commercial Buildings
• Hospital steam systems
• University campus heating
• District heating systems
Why Choose Our Steam RO Systems?
✔ 20 years steam water experience
✔ ASME BPVC compliant designs
✔ 24/7 technical support with steam specialists