
- Qingqingquan
- Shandong
- 20 days
- 300 units per month
18.2 MΩ·cm ultrapure water systems for lithium battery production. RO+EDI technology cuts water costs by 60% vs distillation. Get your free water quality report.
Ultrapure Water Systems for EV Battery Production
Why Lithium Battery Manufacturing Demands Ultrapure Water
• Critical Standard: ≤0.1μS/cm conductivity (18.2 MΩ·cm)
• Key Contaminants Removed:
• Ionic impurities (Na⁺, K⁺, Cl⁻)
• TOC (<5ppb)
• Particles (>0.05μm)
Industry Impact: 1ppm impurities → 15% battery capacity loss (DOE 2023 study)
RO+EDI vs Distillation: Cost Comparison
Parameter | RO+EDI System | Distillation |
---|---|---|
Upfront Cost | $50,000-$200,000 | $300,000+ |
Operating Cost | $0.3/m³ | $1.8/m³ |
Energy Use | 3-5kWh/m³ | 80-120kWh/m³ |
Maintenance | Annual membrane replacement | Weekly descaling |
Output Quality | 18.2 MΩ·cm | 10-15 MΩ·cm |
ROI Example: 5,000L/h system saves $1.2M/year vs distillation
3-Stage Ultrapure Water Process
1. Pretreatment
• Multi-media filter (SDI<3)
• Double-pass RO (99.5% salt rejection)
• Electrodeionization (EDI)
• Continuous operation
• Zero chemical regeneration
2. Polishing Loop
• UV oxidation (185nm for TOC destruction)
• Submicron filtration (0.05μm absolute)
• Nitrogen blanketing (prevent CO₂ absorption)
3. Monitoring & Control
✔ Real-time resistivity monitoring
✔ Particle counters (ISO 14644 Class 1)
✔ Automated sanitization cycles
Technical Specifications
Component | EV Battery Grade Standard |
---|---|
Conductivity | ≤0.055μS/cm |
Silica | ≤2ppb |
Particles | ≤5/ml (>0.05μm) |
Bacteria | <1CFU/100ml |
TOC | ≤3ppb |
Materials: 316L stainless steel, PVDF piping
Industry Applications
1. Lithium-Ion Battery
• Electrolyte preparation
• Electrode washing
• Separator manufacturing
2. Battery Recycling
• Acid recovery rinsing
• Black mass processing
3. Fuel Cell Production
• PEM membrane fabrication
• Bipolar plate cleaning
Why Choose Our Systems?
✅ Turnkey solutions from 100L/h to 50m³/h
✅ Validated to IATF 16949 automotive standards
✅ 3D design integration with your cleanroom
✅ Remote performance monitoring
Case Study: supplier reduced water costs by 62% after switching to our RO+EDI system
Free Resources for EV Manufacturers
📥 Download: "Ultrapure Water Checklist for Battery Plants"
🔋 Calculator: ROI Comparison Tool (RO+EDI vs Distillation)
⚡ Limited Offer: Free Water Quality Audit