- Qingqingquan
- Shandong
- 20 days
- 300 units per month
200 barrels/hour pure water production systems. Automated bottling, ≤10 μS/cm quality, meets national standards. Download technical specifications and case studies.
200 Barrels/Hour Pure Water Production System - 2025 Guide
Why Automated Bottled Water Systems Ensure Consistent Quality
✔ Produces 200 barrels/hour - 5-gallon bottles for commercial distribution
✔ Meets national purity standards - Complies with GB 17324 and FDA requirements
✔ Eliminates 99.99% contaminants - Advanced RO with dual disinfection
✔ Reduces operational costs - 50% lower than manual bottling systems
Industry Fact: Automated bottling systems can achieve 98% operational efficiency with proper maintenance
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 200 barrels/hour (5-gallon) |
| Output Quality | ≤10 μS/cm |
| Operating Pressure | 0.5-1.2 MPa |
| Power Consumption | 25-35 kW |
| System Recovery | 65-75% |
10-Stage Purification Process
1. Raw Water Storage & Pressurization
• Stainless steel storage - 5-10 m³ capacity based on water supply
• Dual booster pumps - Redundant operation for continuous supply
• Automatic level control - Prevents pump dry running
2. Pretreatment System
• Multi-media filtration - Removes particles >20μm
• Activated carbon adsorption - Eliminates chlorine and organics
• Water softening - Prevents scale formation in RO membranes
• Precision filtration - 5μm final pre-filter protection
3. Reverse Osmosis Core
• Dow Filmtec membranes - 99.5% salt rejection rate
• Stainless steel housings - Corrosion-resistant construction
• Automatic flush system - Membrane protection during shutdown
4. Dual Disinfection System
• UV sterilization - 254nm wavelength for microbial control
• Ozone treatment - 5-10 g/h capacity for residual protection
• Contact tower - Ensures proper ozone mixing and retention
5. Automated Bottling System
• Automatic filling - Precision volume control
• Capping system - Tamper-evident seal application
• Labeling unit - Automated date and batch coding
Performance Data
| Contaminant | Feed Water | Product Water | Removal Rate |
|---|---|---|---|
| Total Dissolved Solids | 800 ppm | <10 ppm | 98.8% |
| Bacteria | 100 CFU/ml | 0 CFU/ml | 100% |
| Chlorine | 2.0 ppm | 0 ppm | 100% |
| Organic Compounds | 3.0 ppm | <0.1 ppm | 96.7% |
5 Competitive Advantages
✔ Fully automated operation - Reduced labor requirements
✔ Energy efficient design - Variable frequency drive optimization
✔ Quick changeover system - 15-minute filter replacement
✔ Remote monitoring - IoT connectivity for performance tracking
✔ Warranty - Comprehensive coverage on major components
Case Study: Bottling plant increased production by 40% while reducing operating costs by 35%
Production Applications
1. Commercial Water Distribution
• 5-gallon bottle production
• Water station refill systems
• Office water delivery services
2. Hospitality Industry
• Hotel drinking water supply
• Restaurant cooking water
• Beverage preparation water
3. Healthcare Facilities
• Hospital drinking water
• Dental clinic water supply
• Medical equipment cleaning
4. Educational Institutions
• School drinking water systems
• University campus water supply
• Laboratory water requirements
Economic Analysis
| Cost Factor | Manual System | Automated System | Savings |
|---|---|---|---|
| Labor Costs | $75,000 | $25,000 | 67% |
| Production Efficiency | 75% | 95% | 27% |
| Quality Rejects | 5% | 1% | 80% |
| Total Annual | $285,000 | $155,000 | 46% |
Maintenance Protocol
✅ Daily: Pressure and flow monitoring
✅ Weekly: SDI testing and chemical dosing calibration
✅ Monthly: Membrane performance validation
✅ Quarterly: Full system sanitization
✅ Annually: Component replacement and system revalidation
Pro Tip: Maintain ozone residual at 0.1-0.3 ppm for effective disinfection without off-tastes
Why Choose Our Bottling Systems?
✔ 20 years bottling experience - 5000+ successful installations
✔ 24/7 technical support - Factory engineers available
✔ Global certification - CE, ISO, and NSF standards compliance
