How to Start Washer Fluid Manufacturing Business
Automotive Glass Water Production Equipment - 2025 Manufacturer Guide
Why Professional Water Treatment is Critical for Glass Water Quality
✔ 5-stage purification - Removes 99.9% impurities for crystal-clear results
✔ Prevents nozzle clogging - <10μm filtration protects spray systems
✔ Extends shelf life - Eliminates microbial contamination risks
✔ Meets ISO 9001 standards - Consistent batch-to-batch quality
Industry Fact: 72% of aftermarket glass water failures stem from poor water purification
4 Core Production Systems
1. RO Water Treatment System
• Process: Quartz sand → Activated carbon → Softener → Precision filter → RO membrane
• Output: 0.5-5T/H pure water
• Resistivity: ≥0.5MΩ·cm
2. 304 Stainless Steel Mixing Tank
Capacity: 500-5000L
Features:
• Dual-layer insulation
• 0-80℃ temperature control
• Variable speed agitator (50-120rpm)
3. Anti-Foam Filling Machine
• Type: Submersible nozzle design
• Accuracy: ±1ml
• Speed: 20-60 bottles/min
4. Packaging Line
Options:
• Semi-auto: 10-20 bottles/min
• Full-auto: 30-80 bottles/min
Components: Capping/Labeling/Date-coding
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 200-8000L/hour |
| Power Requirement | 220V/380V, 5-30KW |
| Material | 304/316L stainless steel |
| Automation Level | PLC touchscreen control |
5 Competitive Advantages
✔ German mixing technology - 30% faster dissolution
✔ FDA-grade materials - Safe for all additives
✔ IoT monitoring - Real-time production data
✔ 15% energy saving - Optimized thermal system
✔ year warranty
Case Study: Increased production efficiency by 40% for Dubai client
Production Process
1. Water Purification
• 5-stage RO system produces deionized water
2. Raw Material Prep
• Precisely weigh ethanol/glycol/additives
3. Automated Mixing
• 45-60min mixing at 25-35℃
4. Quality Control
• Test pH (6.5-8.0), density (1.01-1.05g/cm³)
5. 24hr Settling
• Eliminates microbubbles
6. Packaging
• Bottling → Capping → Labeling → Boxing
Profit Analysis (Per 2L Bottle)
| Cost Item | Summer Formula | Winter Formula |
|---|---|---|
| Raw Materials | $0.15-0.20 | $0.35-0.50 |
| Packaging | $0.10 | $0.10 |
| Production Cost | $0.05 | $0.05 |
| Total Cost | $0.30-0.35 | $0.50-0.65 |
| Wholesale Price | $0.80-1.20 | $1.50-2.00 |
| Retail Price | $2.50-4.00 | $4.00-6.00 |
ROI Example: 10,000 bottles/day = $5,000+ daily profit
Facility Requirements
• Mini Plant: 50㎡ + 220V power + water source
• Standard Plant: 100-200㎡ + 380V power
• Full-auto Plant: 300㎡+ with conveyor system
Why Choose Us?
✔ years industry experience
✔ 600+ installations worldwide
✔ CE/ISO/FDA certified
