How Reverse Osmosis Improves Chip Production
How Reverse Osmosis Improves Chip Production
How Reverse Osmosis Works in Electronics Manufacturing
✔ Molecular filtration - Removes 99.7% dissolved salts
✔ Energy-efficient - 50% lower power than distillation
✔ Chemical-free - No phase change required
✔ Compact design - 75% smaller footprint than IX systems
Industry Fact: RO reduces semiconductor defects by 60% compared to conventional methods
15m³/h RO System Specifications
Core Parameters
| Parameter | Specification |
|---|---|
| Capacity | 15m³/h |
| Recovery Rate | 75% max |
| Operating Pressure | 1.0-1.5MPa |
| Power Supply | 380V/50Hz |
| Control | PLC + Touchscreen |
Environmental Requirements
• Water temp: 15-45°C
• Ambient temp: 5-45°C
• Space needed: 3m×2m
3 Key System Configurations
1. Basic RO System
• Output: 5-10μS/cm
• Best for: General industrial use
2. High-Efficiency RO
• Features: Energy recovery device
• Saves: 30% power consumption
3. Custom Hybrid Systems
• Options: RO+EDI or RO+IX
• Output: 18.2MΩ·cm
Optional Components
Pretreatment Options
• Multimedia filters
• Ultrafiltration systems
• Ion exchange softeners
Monitoring Instruments
| Type | Measurement Range |
|---|---|
| Conductivity | 0-2000μS/cm |
| pH Meter | 0-14 pH |
| ORP | ±2000mV |
| SDI | 0-6.5 |
Chemical Dosing
• Antiscalants
• Biocides
• pH adjusters
Industry Applications
1. Electronics Manufacturing
• Wafer cleaning
• PCB production
2. Power Generation
• Boiler feed water
• Cooling tower makeup
3. Food & Beverage
• Ingredient water
• Bottling lines
4. Pharmaceutical
• WFI pretreatment
• Equipment cleaning
5 Competitive Advantages
✔ Dual membrane arrays - 100% redundancy
✔ Auto flush system - Extends membrane life
✔ Cloud monitoring - Real-time alerts
✔ Modular design - Easy expansion
✔ Low maintenance - <1 hr/day
Case Study: Reduced chip rejection rates by 45% at Foxconn
Maintenance Protocol
✅ Daily: Check pressure differentials
✅ Weekly: Clean prefilters
✅ Monthly: CIP membrane cleaning
✅ Quarterly: Sensor calibration
✅ Annually: Full system validation
Pro Tip: Monitor SDI every 48hrs for optimal performance
Free Resources:
📥 Get: "RO System Maintenance Checklist"
📞 Get: "Free Water Analysis"
